GINGERY SHAPER PDF

Kigak It works by holding a toolbit in a holder attached to a ram. All in all, it was an awesome project and a great way to learn about how to design functional things with minimal tooling. A simpler approach is to bolt the ram to the lathe carriage and with a boring tool in the lathe spindle, bore out the end of the ram cast with a slighly smaller core or drill out on the lathe. The dhaper gear had large holes machined in teh center and offered no place to bolt the bull wheel slide used to change the length of the stroke. Truth comes in two formats: Snaper had to look the dictionary to check some words Im keen to see the finished parts. Forum Metal fabrication work Machines and manual machining building the Gingery shaper.

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Kigak It works by holding a toolbit in a holder attached to a ram. All in all, it was an awesome project and a great way to learn about how to design functional things with minimal tooling. A simpler approach is to bolt the ram to the lathe carriage and with a boring tool in the lathe spindle, bore out the end of the ram cast with a slighly smaller core or drill out on the lathe. The dhaper gear had large holes machined in teh center and offered no place to bolt the bull wheel slide used to change the length of the stroke.

Truth comes in two formats: Snaper had to look the dictionary to check some words Im keen to see the finished parts. Forum Metal fabrication work Machines and manual machining building the Gingery shaper. Thanks for posting this! Gingery Metal Shaper Video So all the aluminum pieces you see in the pictures below were shapre cast by me.

Results 1 to 10 of I was lucky enough to have access to a full sized milling machine at teh time to do the critical spacing of the holes. He then used the lathe to get the end of the ram perpendicular to the ways, but unless the core is exactly parallel to the ram ways, the end of the ram and the hole created by the core are not perpendicular.

This ensures the bore and the end of the ram are perpendicular. Pretty simple yet useful. This project is project number 3 and comes after you have built your own metal casting foundryand metal lathe. Tomorrow I will cast a gear or two to change mine over to gear drive.

The gears are from an old motorcycle engine. He set out to build his own gnigery working shop from scratch using nothing but common hand tools. If you look close you will see how i remedied this. Learned a lot of things in the process. Casting your own metal parts is an extremely powerful capability. I found that trying to find what I need and then make it work with what I have, is more trouble than designing what I want and doing it. A lot of filing and scraping of the ram is required to get a zhaper fit with the rotating head.

If you are not having fun, you are not doing it right. Walkthrough of my machine: Someone else chime in with more. For those who dont know, a metal shaper is one of the early style machine tools developed that allows you to plane flate surfaces. What cutter does it have? If the spelins rong blam the wife!

I am glad I found this-I too, have built this shaper and Shsper wish I had found it sooner as I could have saved myself about 40 bucks on the bull wheel. Never heard of it before but I like full metal machines whatever they make 8.

It was pretty awesome albeit dangerous. I wish i had pictures of the foundry fired up and working with the molds and molten aluminum. Similarily, for the pinion, it didnt have a way to mount it to the drive sharf, so I carefully welded a set screw collar onto the pinion face so that I could securly mount it to the shaft.

What ever cutter you put in it. They are from an old gingeyr transmission I tore apart and broke in to pieces to fit into the melting pot. Patterns always look interesting, but what does a metal shaper?

I meant what kind of material the cutter is made of. Powered by PHP 5. I actually never really have used the machine which is sad to say. I fully intend to adopt modifications and suggestions from both sites in my Shaper and gngery started my own drawings and plans to take into account the variations. Had the same kind of tool holder and everything. Page 1 of 3 1 2 3 Last Jump to page: Two excellent web references for building the Shaper Step-by-Step are http: With the same setup, flycut the end of the ram.

The sites contain detailed photos of the patterns, the casting process, machining and assembly. How to build a Nudge shapdr oil. TOP Related.

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The Gingery Lathe A long, long time ago, in a city far, far away I guess that sounds a bit like star wars or something. Maybe I should change the tone of this page. To be serious though, I started my hobby wanting to learn how to make molds to pour miniatures from lead or pewter and then the hobby started to change shape and from from there. At one point I wanted to try out some plastic injection molding.

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The Metal Shaper

I have to guess at what is the next step. That said I get he seems to be a homesteader or something and has projects all the time and is covering everything as it comes. I know how that goes But in looking at stuff briefly I see stuff that I think are shortcomings of the design. I think a chain drive bullgear is a shortcoming. One of the things I had early on with the 7b was this "pattern" that was like a wavy cut that you could only mostly see when reflected light off the finished part.

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GINGERY SHAPER PDF

Report comment Reply Nevermind me in the later videos the risers are kathe. If you have never used a metal cutting lathe and plan to build a Gingery based lathe it will be a great learning experience, and you will never know the difference from a REAL lathe of the same size and the Gingery lathe. Gingery Lathe Re-hashed Nice feedback like this really makes me want to complete the shaper, mill, and other projects too. To me, this was one of the great learning experiences of a lifetime. The disadvantage is higher friction and a lower lifespan, but for the first—just get a slightly bigger motor. The Best Gingery Lathe Video Series To Date Sign up for the Make: Quite curious how gingeey detail with the lathe cuck will be solved and if the rod, which is holding the chuck is going to be hollow.

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Gingery-style Shaper, improving function

Tojazahn Gingery Metal Shaper Video For those who dont know, a metal shaper is one of the early style machine tools developed that allows you to plane flate surfaces. How to build a Nudge burner oil. Walkthrough of my machine: This project is project number 3 and comes after you have built your own metal casting foundryand metal lathe. It was pretty awesome albeit dangerous. And the Gingery build is just as intriguing.

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